Ashsish Achuthan
by Ashish
(Singapore)
ASHISH A.
Mobile: + 44 795 0221373/+65 85092706
E-Mail: ashishachu@gmail.com / ashish.achuthan@strath.ac.uk
To associate myself with a professionally run business organization, that has potential for growth - both organizational and personal in Production Operations, Process Management, Quality Compliance, Business & Operations Planning & Strategy and provide ample opportunity to learn, improve and implement.
PROFESSIONAL SYNOPSIS
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A technical professional with an inclination towards business administration and nearly 3 years of experience with Wheels India Limited (TVS Group), Chennai as Senior Engineer– Manufacturing in Commercial Vehicles Division.
Proficient in managing entire manufacturing operations with demonstrated leadership qualities; involving resource planning, in-process inspection, team building, quality compliance & co-ordination with internal dept.
Experience in implementing plans & schedules for production operations and annual turn around with focus on optimum utilisation of manpower and material.
Well versed with the concepts of Six Sigma
Developed competency in handling multiple projects Using Six Sigma Technique.
Recognised and appreciated by management for skilfully presenting key facts, figures, cost and many other improvements process to the management during review meetings.
Presented a project report, “On Continuous Variable Transmission” for Academic Fest APOGEE 2002- 2003 at all India Level.
An effective communicator with excellent relationship management skills & strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.
EDUCATION
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Master of Business Administration from University of Strathclyde, Glasgow, United Kingdom
The college ranks 41st in global MBA rankings by financial Times.
The course is to be completed in 2009.
Bachelor of Engineering (H) from Birla Institute of Technology and Science, Pilani in the year 2005; Specialisation: Mechanical Engineering
12th from D.A.V. Higher Secondary School, Chennai with 97.4% in the year 2001.
10th from D.A.V. Matriculation Higher Secondary School, Chennai with 80.8% in the year 1999.
PROFESSIONAL EXPERIENCE
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Dec’05- Sep’08 Wheels India Limited (TVS Group), Chennai
Growth Path:
Dec’05- Dec 07 Graduate Engineering Trainee
Dec’07- Sep’08 Senior Engineer– Manufacturing Division: Commercial Vehicles
Wheels India is a Global Fortune 500 company and also a world leader in manufacturing wheels. It’s headquartered in Chennai with operations in more than 80 countries and an annual turn over of US$ 4 Billion (2006). Wheels India deals in manufacturing commercial, passenger cars and earthmover equipment wheels.
Job Profile in the Areas of:
Production Planning & Control
Looking after daily activities, production schedules, raw materials standardization, implementing quality tools, machine loading for optimum output and allocating work for achieving monthly production targets.
Monitoring the production process and achieving the production targets within time and cost parameters.
Implementing process control through statistical techniques for production optimisation, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).
Minimising performance bottlenecks for high productivity with maximisation of men, material & machine.
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
Generating MIS reports for facilitating decision making by the top management.
Planning the production operations and dispatches as per the organisational plan.
Collecting and analysing the quality related data; preparing monthly inventory statement / action.
Receiving raw material as per quality standard and submitting the inspection report of the product.
Quality Inspection
Identifying areas of quality failures and taking steps to rectify the system.
Establishing and implementing various systems & procedures to comply with ISO and TPM quality standards.
Ensuring adherence to ISO quality standards & maintaining all the related documents.
Inspecting at various stages to ensure safety & quality specifications are met without any slippages.
Process Management
Developing new product, driving process improvement strategy and ensuring maximum efficiency in various operations with a team of 30 members.
Closely working with the other branches in northern India for developing and delivering the new commercial and earthmover wheels.
Negotiating price with suppliers and implementing new methodology to improve the production efficiency.
Providing technical support for process related issues to all customers (Ashok Leyland, Tata Motors, Man-Germany & Eicher Motors).
Reducing the fatigue of workers in Commercial Vehicles unit (Ergonomics Study).
Implementing the preventive, predictive & systematic maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes.
Team Management
Leading/motivating teams ensuring their career development and positive contribution to the company.
Training various personnel’s on Safety, TPM & Quality Circles to ensure optimum performance.
Determining the manpower requirement in accordance with manpower rationalisation and production norms.
Conducting the training programs from time-to-time to enhance the skills of staff & workforce and as a result gain improved productivity.
Notable Accomplishments
Successfully completed two Six Sigma Green Belt Projects as Team Leader with average cost savings of 10000 pounds per annum per project.
Spearheaded three components of manufacturing line as functional head with a 30 member team.
Implemented many process related improvements to reduce fatigue to workers after ergonomics study across the commercial vehicles factory; it has resulted in reducing many accidents in the factory.
Developed more than 35 new products (like tractor and special purpose wheels) over the period of two years.
Effectively developed manpower with strict discipline and trained them with multi-skill ability according to the need and work culture.
Initiated proper communication with the work force to avoid any kind of dissatisfaction.
Training Programs Attended
Total Production Maintenance for 7 days.
Six Sigma Black Belt Training for 20 days.
Training on Ergonomics at IIT Chennai for 2 days.
Other Projects
Currently doing a project in ABAN offshore drilling in Singapore .The project is on “Application of Project Management Tools and Techniques in the context of Aban offshore drilling in Singapore “.
Other Accolades
Member of Strathclyde Business Forum.
Member of Strathclyde Consulting and Operations Group.
Served as Treasurer for Mechanical Engineering Association of College Academic Fest APOGEE during 2003- 2004 at all India Level.
PERSONAL DETAILS
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Languages : English, Hindi, Malayalam and Tamil.
Passport Number : E9658231.
Present Address : #388 St Vincent Street Flat 1/2 Glasgow – G38RN.
Permanent Address : 2789/8, 6th Street, Y Block, 12th Main Road, Annanagar, Chennai – 600040.
Other Activities
Played tennis at all India level for the BITS college team.